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Building Indiaʼs Smart Packaging Plant of the Future with Zyxel Networks

Vaibhav Plasto, a leading flexible packaging manufacturer in Nagpur, upgraded its plant with Zyxel Networks and Aarkay Techno Consultants. The new wired and wireless network ensures centralized control, real-time monitoring, and seamless connectivity across all operational zones.
Key Achievements:
• Supports 12 operational zones, 337 data nodes, and 311 IPC nodes for full plant connectivity
• Achieves up to 10x faster and more stable network performance
• Full wireless coverage across production and administrative areas using WiFi 6 and WiFi 5 APs
• Isolates VLANs for data and IPC networks to reduce congestion and improve reliability
• Centralized monitoring and management via Nebula cloud platform
• Up to 80% reduction in troubleshooting and manual configuration time
• Scalable 10G backbone with professional-grade fiber infrastructure for future expansion
Earlier, we faced constant network drops and had no visibility over system performance. With Zyxel Networks’ solution, we now have a stable, high-speed network and complete control through a single application. The difference is remarkable.
Mr. Vaibhav Agrawal
Director
Vaibhav Plasto Printing & Packaging Pvt. Ltd.
At Butibori, we designed a hybrid network architecture from scratch using Zyxel Networks’ versatile solutions. The result is a future-ready network that the customer can easily manage, monitor, and scale as needed.
Mr. Rakesh Andhare
Managing Director
Aarkay Techno Consultants Pvt. Ltd.
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