Vaibhav Plasto: Building Indiaʼs Smart Packaging Plant of the Future

Vaibhav Plasto Printing & Packaging Pvt. Ltd., a pioneer in flexible packaging solutions, embarked on a visionary journey to build a state-of-the-art smart manufacturing facility at Butibori, Nagpur. Spanning a massive 116,000 square meters, this newly constructed plant was designed to redefine operational excellence, network automation, and end-to-end digital control. After years of relying on a fragmented and outdated IT infrastructure, the companyʼs leadership decided to build a robust, fully connected, and future-proof network from the ground up. It set clear objectives: interconnect 12 distributed operational zones, link 337 data nodes and 311 IPC nodes, and enable centralized control, real-time monitoring, and uninterrupted high-speed access across the facility. To achieve this vision, Vaibhav Plasto partnered with Aarkay Techno Consultants, a premier system integrator in Nagpur, and selected Zyxel Networks for their proven expertise in delivering enterprise-grade wired, wireless, and passive networking solutions tailored for industrial resilience and digital transformation. Now, Zyxel Networksʼ fully integrated network ecosystem allows Vaibhav Plasto to operate an intelligent, agile, and digitally enhanced manufacturing environment. Besides, the transformation goes beyond connectivity. It introduces a new operational paradigm where uptime, visibility, and real-time responsiveness define the companyʼs digital DNA.